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FAL and MRO working plattform at BOEING

FAL solutions for aircraft assembly

In Final Assembly Lines, safe access, millimetre-accurate positioning and fast changeovers matter. HUBTEX pairs omnidirectional electric platforms with docking systems to mobilise fixed work platforms — turning existing docks into mobile assets, easing layout changes and stabilising takt and cycle times. Sensor-enabled assistance supports low-collision work on delicate aircraft structures.

Our Solutions

Mobile work platforms: precise access across every section

HUBTEX assembly and work platforms deliver safe access to fuselage, wing, engine and tail areas in the FAL. The omnidirectional chassis enables millimetre-precise positioning along sections and stations, even in tight spaces. Operator assistance — supported by onboard sensors — helps with approach, braking and hold; optional collision-avoidance functions minimise contact with parts and fixtures. All-electric drives run quietly, energy-efficiently and with low emissions, enhancing final-assembly working conditions. Modular platform sizes, guardrail options and integrated utilities make EPL platforms easy to configure for varying fuselage diameters, wing geometries and process stages — a perfect fit for OEMs and tier suppliers handling mixed or varying batch sizes.

航空機整備では、可動式プラットフォームが翼やエンジンなどのデリケートな表面を保護する必要があります。

HUBTEX EPL 03 全方向対応作業プラットフォーム

EPL 03:航空機組立(FAL)およびメンテナンス(MRO)向けの移動式作業プラットフォーム。
全方向移動可能で電動式、安全設計。鉄道、自動車、物流分野にも対応。

EPL Omnidirectional platform

モバイル組立・供給プラットフォーム 航空機の組立およびメンテナンス

全方向操舵による最大の機動性を実現:HUBTEX EPLプラットフォームは、航空機の製造および整備(FAL + MRO)におけるプロセスを最適化します。安全で正確、そして電動式。

Dock mobilisation: turning fixed platforms into mobile assets

Existing stationary work platforms can be upgraded into mobile units with HUBTEX HL-AGV, ODV and WDU. This allows docks to be moved between changing stations without investing in new, permanently installed equipment.

HL-AGV lifts and moves platforms as an under-lift, omnidirectional solution with finely controllable motion.
ODV/WDU safely couple to or pick up docks to enable flexible repositioning.

Mobilisation shortens changeover times during product swaps, supports layout optimisation and increases line availability. Sensor systems, personnel protection and defined docking points ensure repeatable positioning and stable processes. For system integrators, this becomes a powerful lever to adapt FAL capacity quickly and relieve bottlenecks.

Fuselage transporters: safe movement for heavy assemblies

HUBTEX fuselage transporters are built for moving fuselage sections, structures and assemblies between FAL stations. High capacities meet millimetre-accurate positioning, while tailored load-handling gear, soft touch points and optional sensing protect delicate surfaces. Omnidirectional mobility lets you rotate, side-shift and dock large assemblies precisely, even in tight footprints.

Multidirectional sideloaders: smooth intralogistics for long goods and sections

From profiles and stringers to shells, panels and tooling, HUBTEX multidirectional sideloaders excel in tight spaces. Longitudinal, lateral and diagonal travel enables precise movement of long, unwieldy loads at minimal aisle widths. All-electric drives, finely tuned controls and optional collision protection support safe, low-emission handling around the FAL. Process-specific load-handling gear — long-load forks, carriers and bespoke attachments — can be configured to suit. Paired with EPL platforms, you gain an end-to-end material flow from pre-assembly through to the final line.

Systems for the Final Assembly Line

By combining mobile work platforms, dock mobilisation, multidirectional sideloaders and fuselage transporters, you establish a seamless material and assembly flow across the Final Assembly Line. Every module is scalable, all-electric, and integrates with existing safety and control systems. Outcome: stable takt, reduced stoppages, greater process security and a future-proof FAL that adapts to new programmes, variants and volumes.

Next step: We’ll review build rates, stations, layout and safety needs together, then configure an FAL package that delivers millimetre-accurate positioning, rapid changeovers and protective handling — from EPL platforms and dock mobilisation to moving heavy fuselage sections.

 

EPL platforms offer comprehensive collision protection through sensors, cameras, and automatic safety systems.

A notable feature of the EPL platforms is their comprehensive collision protection: Depending on specifications, Hubtex integrates various sensors, cameras, automatic braking functions or load monitoring.

In aircraft maintenance, mobile platforms must protect sensitive surfaces such as wings and engines.

Mobile work platforms pose distinct challenges in aircraft maintenance: Delicate surfaces such as wings, fuselage or engines must not be damaged.

HUBTEX omnidirectional platform with information display for for aircraft assembly

It is essential for operators that platforms are easy to handle, while also ensuring reliable access and fall protection.

HUBTEX Omni Directional Vehicle with HMI display and remote control
Hubtex assembly platform for the FAL with ramps